Activated carbon primary filter

PRE FILTER · MINGYANG SERIES

Features of Flat Panel Activated Carbon Primary Filter: 1. Frame: Aluminum profile, thickness options: 17mm, 21mm, 25mm, 46mm, and other thicknesses. 2. Filter media: High-quality chemical fiber activated carbon felt filter media, high dust holding capacity. 3.

DETAIL

Product Details

1. Product Introduction

Shenzhen Mingyang Purification Technology Co., Ltd. Specializing in the production of air filters, primary filters, medium filters, high-efficiency filters, and air conditioning filter screens, widely used in central air conditioning systems, clean rooms, and industrial air purification fields, with 17 years of mature experience in the research, development, and manufacturing of air purification and filtration equipment.

Mingyang Flat Panel Activated Carbon Primary Filter is a composite primary filtration product integrating particulate filtration and harmful gas adsorption, mainly featuringHigh dust holding capacity, strong adsorption, long service lifeCore advantages: Using high-quality chemical fiber activated carbon felt as the core filter media, paired with rust-proof welded wire mesh support and multi-spec aluminum alloy frame, equipped with a special structure filter disc filtration technology, it can precisely intercept particles of different sizes while providing excellent balanced adsorption capacity for toxic and harmful gases in the air. The product covers full specifications from 5μ to 200μ filtration accuracy, supports flexible selection based on different water and air purification needs, and the modular design adapts to various industrial and commercial purification system installation requirements. It is the preferred filtration solution for industrial wastewater treatment, central air conditioning fresh air systems, and industrial exhaust pretreatment, and can be customized in frame thickness, filtration accuracy, and other non-standard specifications to fully match personalized filtration and adsorption needs.

2. Key Product Features

  • 2.1 High-quality filter media with sturdy structure, high dust holding capacity and deformation resistanceFeatures high-quality chemical fiber activated carbon felt filter media, combining dual functions of particulate filtration and harmful gas adsorption, with dust holding capacity far exceeding ordinary primary filters. The surface is equipped with anti-rust treated welded wire mesh to effectively fix the pleated structure, preventing deformation due to wind pressure or vibration during operation, further enhancing overall dust holding capacity and operational stability.
  • 2.2 Efficient and precise filtration, flexible selection of multiple precision levelsEquipped with a special structure filter disc filtration technology, the filtration performance is precise and sensitive, ensuring only particles smaller than the set value enter the system, making it an efficient composite filtration system. Filtration accuracy covers multiple specifications including 5μ, 10μ, 20μ, 55μ, 100μ, 130μ, and 200μ, allowing users to freely choose based on actual air or water quality requirements, adapting to different cleanliness needs.
  • 2.3 Standard modular design, saving installation spaceDesigned with a standardized modular concept, users can combine modules as needed based on actual treatment capacity, making the product form flexible and variable. The overall system structure is compact, occupying minimal space, and can be flexibly installed in corners of workshops or equipment rooms. For example, a system handling about 300m³/h of water with 100μ filtration accuracy occupies only about 6m², greatly improving space utilization.
  • 2.4 Fully automatic intelligent operation, continuous water output with low water consumptionEach unit in the filter combination can automatically switch between working and backwashing states, with the backwashing process alternating to ensure continuous water output without interruption. The backwashing process consumes very little water and is fast and thorough, with a single backwash taking only tens of seconds, significantly reducing water consumption and manual operation costs, enabling unattended operation.
  • 2.5 Wear-resistant and corrosion-resistant, long service lifeThe product is made of wear-resistant and corrosion-resistant materials, with minimal scaling issues during use. Verified through years of industrial application, it shows no significant wear or aging over long-term use, and filtration accuracy and backwash effectiveness do not decline over time, greatly reducing the frequency of equipment replacement.
  • 2.6 High quality and low maintenance, convenient to use with low costAll products comply with relevant national quality standards and undergo full-process simulation testing and trial operation before leaving the factory, ensuring product quality. The equipment has no complex parts and does not require special tools for disassembly and maintenance. Routine maintenance only requires periodic inspections, with almost no need for dedicated daily maintenance, greatly reducing labor and time costs for equipment operation and maintenance.
  • 2.7 Multiple frame specifications, strong adaptabilityThe frame is made of high-quality aluminum profiles, available in various thicknesses including 17mm, 21mm, 25mm, and 46mm, allowing flexible selection based on different installation spaces and equipment connection requirements. It is compatible with various fresh air, water treatment, and exhaust gas treatment system interfaces without the need for additional modification of connection structures.

3. Product Applications

3.1 Industrial water treatment systems

It can be used as a primary filtration device for industrial wastewater, circulating cooling water, and process water, precisely intercepting solid particles and suspended solids of different sizes while adsorbing some harmful organic pollutants, protecting downstream fine treatment equipment such as reverse osmosis membranes, ultrafiltration membranes, and precision filters, extending their service life and reducing overall maintenance costs for water treatment systems. Suitable for water treatment in chemical, electronics, metallurgy, food processing, and other industries.

3.2 Central air conditioning and ventilation purification systems

Applied in central air conditioning fresh air and return air systems in commercial buildings, industrial plants, hospitals, shopping malls, etc., as the primary filtration stage to intercept large particles and flocculent matter in the air, while adsorbing harmful gases such as formaldehyde, benzene, and odors, improving indoor air quality, and protecting components such as the central air conditioning heat exchanger and medium/high-efficiency filters, reducing dust accumulation and corrosion.

3.3 Industrial waste gas pretreatment field

Suitable for industries generating organic waste gases such as painting, printing, plastics, and chemicals. As a pretreatment device for waste gas treatment systems, it first filters dust, paint mist, and particulate impurities from the exhaust, then adsorbs some low-concentration harmful gases, preventing downstream equipment (such as activated carbon adsorption towers and catalytic combustion units) from clogging and affecting efficiency, thereby improving overall operational stability of the waste gas treatment system.

3.4 General industrial production equipment supporting

It can be used as air intake or water intake filtration equipment for industrial equipment such as air compressors, fans, and gas turbines, filtering impurities in the medium to prevent particles from entering the equipment and causing wear or blockage. It also adsorbs harmful components in the medium, reduces internal corrosion of the equipment, ensures stable operation of industrial equipment, and reduces the risk of unplanned downtime. Suitable for industries such as machinery manufacturing, electric power, and new energy.

4. Product Technical Parameters

4.1 Basic Parameters

Project Detailed Specifications
Product Name Panel-type activated carbon primary filter
Brand Mingyang
Frame Material High-quality aluminum profiles
Frame Thickness 17mm/21mm/25mm/46mm (optional, customization supported)
Filter Media Type High-quality chemical fiber activated carbon felt
Protective mesh material Iron wire (anti-rust welding treatment)
Filtration technology Special structure filter disc filtration technology
Filtration precision 5μ, 10μ, 20μ, 55μ, 100μ, 130μ, 200μ (optional)
Core function Precise particulate filtration + toxic and harmful gas adsorption
Operation mode Fully automatic operation, automatic switching between working and backwashing states
Backwash time Tens of seconds per cycle
Product features High dust holding capacity, deformation resistance, wear resistance, corrosion resistance, low maintenance, modular
Applicable medium Air, water, industrial waste gas, etc.
Application Fields Industrial water treatment, central air conditioning ventilation, industrial exhaust gas pretreatment, industrial equipment supporting, etc.

4.2 Typical treatment operating parameters

Treatment medium Filtration grade Typical treatment capacity Equipment footprint Operating status
General water quality 100μ 300m³/h Approx. 6m² Continuous water output, fully automatic backwashing
Normal air 5μ-20μ Customized matching Modular combination, space on demand Continuous air supply, low resistance operation
Industrial low-concentration exhaust gas 55μ-100μ Customized matching Modular combination, space on demand Continuous processing, efficient adsorption

Note: The above are only basic and typical operating parameters,Shenzhen Mingyang Purification Technology Co., Ltd. Custom non-standard flat panel activated carbon primary filters can be produced according to the customer's actual processing medium, processing volume, installation space, filtration accuracy, and other requirements. Custom products undergo simulated operating condition testing to ensure filtration and adsorption performance meets customer usage requirements.

5. FAQ

5.1 How long can the adsorption capacity of the activated carbon felt filter media in the flat panel activated carbon primary filter last, and how to determine when replacement is needed?

The adsorption capacity of activated carbon felt filter media depends on the pollutant concentration and treatment volume in the application scenario. Under normal low-concentration conditions, adsorption performance can last 3-6 months; in high-concentration environments, replacement intervals need to be shortened. Replacement can be determined by two indicators: First, if the pressure drop across the filtration system increases significantly, exceeding 1.5 times the initial pressure drop, the filter media is saturated with dust; second, if the concentration of harmful gases in the treated medium exceeds standards, the activated carbon felt's adsorption capacity is exhausted, requiring timely replacement.

5.2 How to set the backwash function of this filter, and is manual intervention supported?

Before leaving the factory, the equipment has been preset with backwash parameters based on normal operating conditions. It automatically triggers the backwash program according to the system's inlet and outlet pressure difference, with each unit backwashing in turn, requiring no manual operation. The equipment is also equipped with a manual operation interface that supports manual intervention in the backwash process. Depending on actual usage needs, the backwash operation of single or multiple units can be manually started, suitable for scenarios such as equipment maintenance or abnormal operating conditions.

5.3 What is the core difference between flat panel activated carbon primary filters and ordinary primary filters?

The core difference lies in function and filter media: Ordinary primary filters only use conventional synthetic fiber filter media and have only particulate filtration function. In contrast, flat panel activated carbon primary filters use chemical fiber activated carbon felt filter media, combiningPrecise particle filtrationandHarmful gas/odor adsorptionDual functions, higher dust holding capacity and structural stability, supports fully automatic operation and backwashing, more suitable for composite demand scenarios requiring simultaneous particulate filtration and harmful gas removal, such as industrial exhaust gas pretreatment and central air conditioning fresh air purification.

5.4 Can this filter be used in high temperature and high humidity environments?

The equipment frame and protective mesh are treated with anti-rust and anti-corrosion coatings, allowing use in normal high-humidity environments. However, the adsorption performance of the activated carbon felt filter media is affected by high temperatures. If the operating environment temperature exceeds 60°C, the adsorption capacity of the activated carbon will significantly decrease. Therefore, it is not recommended for use in high-temperature environments. If filtration is required under high-temperature conditions, please contact the manufacturer in advance to customize high-temperature resistant filter media and supporting structures.

5.5 How to choose the filtration accuracy and frame thickness of the flat panel activated carbon primary filter?

Filtration accuracy should be selected based on actual treatment requirements: For water treatment to protect downstream precision filtration equipment, choose 5μ-20μ high precision; for industrial exhaust pretreatment and central air conditioning filtration, choose 55μ-100μ standard precision; for high-flow coarse filtration, choose 130μ-200μ low precision. Frame thickness should be selected based on installation space and equipment interface requirements: For tight spaces, choose 17mm or 21mm thin frames; for industrial equipment integration and high-flow systems, choose 25mm or 46mm thick frames, which are more robust and suitable for high-pressure, high-flow conditions.

6. Brand & Service Guarantee

Shenzhen Mingyang Purification Technology Co., Ltd. Founded in 2008, with 17 years of professional experience in R&D, production, and sales of air purification filtration equipment. It is a dual-certified enterprise under ISO9001 Quality Management System and ISO14001 Environmental Management System, equipped with advanced automated production equipment and professional testing equipment. All products have passed national authoritative testing and international certifications such as SGS, ensuring quality.